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Manufacturing Facilities
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Manufacturing Facilities
The manufacturing facility is around 5099.13 Sq. Meter area, with a dedicated Manufacturing Processing area, Quality Testing and Quality Assurance.
The manufacturing facility is around 5099.13 Sq. Meter area, with a dedicated Manufacturing Processing area, Quality Testing and Quality Assurance.
Sr. No. | Dosage Form | Capacity in Millions | ||
Daily Capacity | Monthly Capacity | Annual Capacity | ||
1 | Tablet | 03 Millions | 75 Millions | 900 Millions |
2 | Capsule | 1.8 Millions | 45 Millions | 540 Millions |
3 | Liquid Oral | 0.12 Million | 03 Millions | 36 Millions |
4 | Topical / External Preparation | 0.12 Million | 03 Millions | 36 Millions |
5 | Powder Sachet | 0.09 Million | 2.25 Millions | 27 Millions |
The Facility has high-speed machines and equipment like Octagonal Blender, Double Cone Blender, Rapid Mixer Granulator, Fluid Bed Dryer, Automatic Tablet Compression machines, Tablet Auto coater, Automatic Capsule Filling Machine, Automatic Liquid Manufacturing and Filling Machine, Automatic Ointment Manufacturing and Tube Filling & Sealing Machine, Vertical Sachet Filling & Sealing Machine, ALU-ALU Blister Packing Machine, PVC-ALU Blister Packing Machine, Strip Packing Machine, etc. to ensure excellent quality and deliver sufficient quantity.
Quality Control & Testing:
Our in-house Quality Control laboratory and Microbiology laboratory are fully equipped with sophisticated instruments like High-performance liquid chromatography (HPLC) systems, UV VIS Spectrometer, PH & Conductivity meter, Analytical Balance, Visual Melting Range Apparatus, Dissolution Tester, Viscometer, Polarimeter, Refractometer, Hot Air Oven, Water Purification system, BOD Incubator, Autoclave etc.
Facility Design
- Unidirectional flow design concept integrated while building the plant
- Well Isolated block with MAL/PAL monolithic to eliminate cross contamination
- Plant design complying with latest cGMP requirement as per WHO guidelines
- Monolithic seamless Polyurethane flooring in Manufacturing, Quality control and Microbiology areas.
- Well designed facilities for RM/PM/FG storage with necessary segregation and temperature & humidity controls.
- In-house F&D facility for in-house product development
- Well-equipped laboratory with modern cGLP instruments.
- Well-designed Purified water system – Reverse Osmosis with continuous re-circulation & zero dead log valves at user points.
- Zero-discharge Effluent Treatment Plant.
Quality Policy
- We comply with all applicable standards to enhance procedures and adhere to compliance with Current Good Manufacturing Practices (cGMP) in all our products.
- We follow the regulatory guidelines to achieve the highest standards of quality products.
- Our policy is regularly appraised to ensure standards and to meet growing expectations of quality for patients and stakeholders.
- Employees are committed to methodically following procedures to ensure good quality products.
- Our employees are trained periodically to ensure quality at every stage of operations.
Environment, Health & Safety Policy
Unicor Pharmatech LLP is committed to maintaining the Environment, Health and Safety for our key stakeholders and the community in which we live.
- Prevent injuries and occupational illnesses at the workplace.
- Enhance EHS awareness amongst our employees through effective communication and training.
- Comply with all statutory laws and regulations pertaining to EHS.
- Maintain and continually upgrade EHS management systems to world-class standards.
- Prevent/minimise pollution, occupational health and safety risks through continuous improvements in processes and practices.
- Respond sensitively to the environmental concerns of the community.